Wednesday, September 12, 2012

DIY Solar Powered Holding Tank Vent Fan / Cap

There are times that the RV black holding tank creates a source of undesirable odor within the coach, especially during hot summer months. I needed something to help with the holding tank venting, so I searched the net for possible solution. I've heard good things about the Lil' Stanker vent fan device, but unfortunately it's no longer available anywhere. The Cyclone Sewer Vent device also has good online reviews, but it's not going to work with the Agile holding tank vent because of its location. The vent is located close to the awning housing preventing the Cyclone to freely rotate 360 degrees. Then I tried the solar powered vent fan made by Ultra-Fab available at CW, but found it to be noisy, big, and expensive. The Ultra-Fab fan motor makes clicking noise as it spins, which is really annoying.

So I decided to DIY a solar powered vent fan. Here are the materials you need for this project.

Using a Dremel rotary tool, I started working on the PC case fan by carefully cutting the 4 supporting legs from its square casing. I then mounted the fan facing down on one side of the 2" PVC coupling using PVC cement to glue the fan support legs on top (see picture below).







Monday, September 10, 2012

Suburban Propane Furnace Digital Thermostat Upgrade

My original plan was to upgrade both the AC and Furnace thermostats to digital controls, but after several camping trips, I realized that we barely touch or adjust the AC temperature knob. We usually set it on maximum coldness at all times, especially during summer months...so it's not worth upgrading it in my opinion, at least for now. In contrary, the furnace analog thermostat control needs constant temperature adjustment to make you comfortable inside your rig. It is very inconsistent in regulating the temperature inside the RT, you either get too hot or too cold in-between/during cycling.

I opted for the ICM SC1600L Heat Only battery operated digital thermostat with backlit (Amazon link: ICM SC1600L Heat Only Thermostat). It has a simple slide-on switch and big backlit LCD display, plus it's made in the USA. The stat measures 4.6 inch (W) x 3.75 inch (L) x 1.12 inch (H), it fits perfectly to the analog stat original location. The battery (x2 AA) should last for about a year as per owners manual, which isn't bad. It's a simple upgrade, all you need to do is connect the red and white wires from the furnace to the new stat.




Friday, September 7, 2012

Upgrading Dometic Fridge External Cooling Fans with Bypass Switch Installed

The 3-way fridge upper exhaust vent on Agile's and RS's is mounted lower than the top of condenser coil, making it not very effective in venting heat, an external fan(s) is really needed to assist with cooling. Our Dometic Fridge came with 2 (92-mm) external cooling fans forcing air to the condenser cooling fins, it runs rather noisy and draws too much power at around 0.36 amps each. The fans are controlled by a thermostat switch mounted to the condenser coil. The fans automatically turns on when it reaches a preset temp in the condenser coil , then turns itself off when condenser coil cools down.

I replaced both fans with a bigger (120-mm) and more efficient fans. I found one at our local Fry's Electronic store, it's made by Silenx (Amazon link: Silenx Effizio 120mm) . Current draw is only listed as 0.09 amp, very quiet at  12 dBA, and moves a decent amount of air at 44 CFM airflow (more specs. pictured below). I also added a bypass switch wired in parallel with the thermostat switch, this way I can run both fans continuously if I wanted.

Before starting, make sure to disconnect the fridge from 120-volt and 12-volt power supply. Measure if a bigger fan(s) will fit the back of your fridge, the 120mm fan is a perfect fit on mine. Remove the stock fans. Install a bypass switch and a 12-volt inline fuse (optional). Install the new fans using L-brackets (see pictures of install below).

Parts lists that you might need:

Monday, June 4, 2012

Folding Mattress for Sprinter Front Seats

The mattress fits across the 2 front seats. A 1/2 inch plywood is used for the mattress support with a 2-inch high density foam topping for comfort. The bed is 61-inches long and 24-inches wide unfolded. When folded, it measures about 30.5-inches long x 24-inches wide. It's perfect for a child or short adult. I store it behind the driver seat when not in use. If you need a longer bed, try this DIY aisle bed: Click here

Click on pictures to enlarge.


Saturday, June 2, 2012

Aisle Bed in Roadtrek Agile

RT Agile rear convertible seat/king size bed can comfortably sleep 2 adults. With our two small kids, there is no way we all fit on the rear bed. The bed can fit three the most, 2 adults and a small child should be fine. When camping, I always ended up sleeping on the floor using a camping self- inflatable mattress. It's okay, but the floor gets really cold during winter or cold season camping, not to mention cleaning the floor thoroughly before laying your mattress or you end up with a dirty blanket and pillow in the morning.

The only available space you can put a 2nd bed/mattress is on the galley floor or on top of the 2 front seats. I believe Sportsmobile does make a foldaway mattress accross the sprinter 2 front seats. I did make one myself, try this link Click here. The problem with the front seats bed is the limited 62 inches length, this is okay for a child. To sleep an adult, a longer bed is needed. The galley floor has limited space, so off-the-shelf cot/ camping bed obviously will not fit.

I used our old folding table frame as a bed support. The frame is made of high strength steel and can hold an adult weight without a problem. The bed can be folded when not in use and can be stored behind the drivers seat.

The finished bed.